Total Lubrication Controller

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    The TLC has been developed to control a variety of central lubrication systems and at the same time monitor and guarantee the correct lubrication of critical points.

    Characteristics

    • Large, color touch screen
    • User friendly interface
    • Easy programming
    • Highly configurable
    • Integrated communication server
    • Remote access and reporting

    Applications

    Cooling beds – Screw conveyors – Bucket wheel excavators – Reclaimers

    Concast segments – Finishing & Roughing mills – 5 Stand – Morgoil – Furnaces – Coilers – Runout tables – Shears Levelers – Accumulators

    Wire section – Calandar rolls – Yankee rolls Pulpers – Agitators – Winders – Drying cylinders – Press rolls – Felt rolls – Couch rolls Guide rolls

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    Installation Example

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    Control Capabilities

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    Monitoring Capabilities

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    The TLC has also integrated Lubrication Point Monitoring capabilities. Combined with lubricant flow meters, it can monitor and guarantee that the correct amount of lubricant has reached the lubrication point each and every time.

    Principal Of Monitoring Operation

    An oval gear flow meter is mounted at or near the lubrication point inlet. (installation of an appropriate filter is recommended after the pump’s outlet, to keep contaminants out)

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    The oval gear mechanism incorporates two magnets into one of the nylon oval gears. The body incorporates a read switch which senses the magnet passing. Lubricant entering the flow meter causes the gears to rotate. Each pulse equates to a specific volume of lubricant. (depends on the flow meter model)

    Feedback from the flow meter is evaluated by the TLC system and warnings are given locally and remotely, when a problem occurs.

    Monitoring Function

    The TLC has also integrated Lubrication Point Monitoring capabilities. It is compatible with a wide range of switches / sensors, and thus can effectively monitor the proper operation of most lubrication system components.

    Oval Gear
    Flow Meters

    Dual Line
    Dividers

    FL / PDI
    Injectors

    Dual Line
    Reversing Valves

    Proximity
    Switches

    Contact
    Switches

    Interface Examples

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    graphical progress dials

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    error log

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    color coded progress bars

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    data trend presentation

    Monitoring Capabilities

    • Monitoring of up to 16 lubrication points (expandable to 100+ )
    • Points can be allocated in two independent groups without restrictions (8-8, 4-12 etc. different lubrication systems/zones)
    • Different target value for every group and lubrication point (each point may have different lubrication requirements)
    • Local indication and remote error signal when any point misses its target value.
    • Interface easy to setup
    • Colored touch screen
    • Multiple security levels to avoid unauthorized access
    • Data trend presentation
    • Event and error history
    • Remote monitoring and control via Ethernet from a PC
    • Remote monitoring and control from tablets and cell phones (requires WiFi)

    Functionality

    Types of pumps:

    Electric, Pneumatic

    Types of valves:

    Hydraulic, Pneumatic, Electric

    End of line switches:

    Pressure switches (X2), Differential pressure switch

    Distributors switches:

    Contact, Inductive PNP

    Zone valves:

    Electric

    Reservoir refilling pumps:

    Pneumatic

    Spraying systems:

    Preblow, afterblow nozzle cleaning

    Connectivity:

    Dry contact alarm relay, Ether- net cable port, Wi-Fi (optional)

    How to Order

    Name

    Part #

    TLC Controller

    TLC-XX

    XX = Number of lubrication points monitored in steps of 16

    Specifications

    Input Voltage:

    240/400V

    Control Voltage:

    24V

    Unit dimensions:

    40x30x20 cm

    Unit weight :

    10kg

    Enclosure rating:

    IP 56

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